STATE OF THE ART FACILITIES

Metakaps Engineering has three state of the art manufacturing facilities in India.

Caps Unit in Thane

Caps Unit in Baddi

Flexible Packaging Unit in Thane

We are committed to staying at the forefront of technology and working methodologies to provide our customers with top-quality products and services. We place great importance on continuous improvement, consistently updating our operations to incorporate the latest advancements in the industry. Our manufacturing facilities are equipped with semi-automatic machinery, ensuring efficient production processes. Additionally, we have fully equipped laboratories to conduct thorough quality checks. Our workforce consists of experienced professionals who adhere to the highest pharmaceutical standards and norms.

Each of our facilities covers an approximate floor area of 10,000 square feet, providing ample space for our operations.

Our Machinery

  • Flexible Packaging Unit in Thane
  • LAB EQUIPMENTS

    ✓ MEC/LAB/001 COEFFICIENT OF FRICTION TESTER
    ✓ MEC/LAB/002 HEAT SEAL TESTER
    ✓ MEC/LAB/003 BURSTING STRENGTH TESTER
    ✓ MEC/LAB/004 OVEN
    ✓ MEC/LAB/005 WEIGHING BALANCE
    ✓ MEC/LAB/006 WATER BATH
    ✓ MEC/LAB/007 PEEL/ BOND STRENGTH TESTER
    ✓ MEC/LAB/008 PIN HOLES COUNTER

    PRODUCTION MACHINE

    ✓ 1000MM VMCH COATING MACHINE – 1 NO
    ✓ 1000MM HEAT & PRESS LAMINATION – 1 NO
    ✓ 6 COLOUR PRINTING MACHINE – 1 NO
    ✓ 5 COLOUR PRINTING MACHINE – 1 NO
    ✓ 1000 MM SLITTING MACHINE – 2 NOS
    ✓ 600MM DOCTORING MACHINE – 2 NOS

    WEIGHING BALANCE MACHINE

    ✓ MEC/BAL/001 – 1000Kg capacity
    ✓ MEC/BAL/002 – 60Kg Capacity
    ✓ MEC/BAL/003 – 6Kg Capacity

  • Caps Unit in Thane
  • PRINTING AREA

    ✓ CAPTRIC MAKE PRINTING MACHINE X1
    ✓ COATING MACHINE X1
    ✓ TRAVELLING OVEN X1
    ✓ PLATE MAKING & DEVELOPING MACHINE X1


    POWER PRESS

    ✓ 25 TONS PNEUMATIC X7
    ✓ 40 TONS PNEUMATIC X2


    WADDING MACHINE

    ✓ WADDING MACHINE – 4 PUNCH X5
    ✓ ROTARY WADDING MACHINE – 24 PUNCH X4
    ✓ WADDING MACHINE – 2 PUNCH X2


    KNURLING MACHINE

    ✓ 16 SPINDLE ROTARY X1
    ✓ 8 SPINDLE ROTARY X1
    ✓ 4 SPINDLE X10
    ✓ SINGLE & DOUBLE SPINDLE WITH HOPPER X2


    ✓ POWER PRESS X5
    ✓ P P CAPS CLEANING MACHINE X1
    ✓ SORTING & COUNTING MACHINE X5
    ✓ TREADLE SHEARING MACHINE X5
    ✓ OILING MACHINE X1
    ✓ RING SEPARATOR X1
    ✓ LATHE MACHINE X2
    ✓ DRILL MACHINE X2
    ✓ BOTTLE SEALING MACHINE X1
    ✓ SEALING MACHINE FOR PACKING X1
    ✓ BOX OVEN X1

  • Caps Unit in Baddi
  • POWER PRESSES

    ✓ PNEUMATIC X7 (8 LACS CAPS PER DAY)
    ✓ MECHANICAL X2 (1.5 LACS CAPS PER DAY)


    KNURLING MACHINE (MADE IN GERMANY)

    ✓ 8 SPINDLES X1 (2 LACS CAPS PER DAY)
    ✓ 4 SPINDLES X13 (7.5 LACS CAPS PER DAY)
    ✓ SINGLE SPINDLES X1 (60K CAPS PER DAY)


    ✓ AUTOMATIC WADDING MACHINE (ALL AIR- CONDITIONED) X8 (10 LACS CAPS PER DAY)
    ✓ AUTOMATIC RESORTING & COUNTING MACHINE X6 (12 LACS CAPS PER DAY)
    ✓ SHEARING MACHINE X5 (1000 SHEETS X 5)
    ✓ GANG SLITTER X1
    ✓ ELECTRONICS WEIGHING & COUNTING SCALE (MADE IN JAPAN) X2
    ✓ AIR COMPRESSOR X3
    ✓ GENERATOR SETS 30 H. P. X1
    ✓ RING SEPARATORS X3
    ✓ WEIGHING MACHINE X2
    ✓ ELECTRONIC INSECTOCUTORS (FLY KILLERS) X8
    ✓ FIRE EXTINGUISHERS X15
    ✓ 22MM 5 CAVITY DIE X5 (12 LACS PER DAY)
    ✓ 25MM- 5 CAVITY DIE X5 (12 LACS PER DAY)
    ✓ 28MM -3 CAVITY DIE X5 (4 LACS PER DAY)

    QUALITY CONTROL

    We do not compromise on Quality of our products. Quality measures are rigorously taken at all stages right from material procurement, pre-production, production, dispatch and customer approval.

    The Quality Laboratory comprises the following equipment

    Electronic
    Weigh Balance

    Coefficient of
    Friction Tester

    Bursting
    Strength Tester

    Tensile
    Strength Tester

    Peel/Seal
    Strength Tester

    Water
    Bath

    Pin Hole
    Tester

    Hot
    Oven

    Heat Seal machine which could duplicate the exact parameters for testing the material as per standards followed by the end Pharmaceutical users.